JH31 Series Closed-Type Single Point Forge Press Machine for Metal Forming

The JH31 Series Closed-Type Single Point Forge Press Machine is an advanced tool designed for metal forming. Featuring a compact table and a closed-type construction, it boasts a robust box-type frame that provides exceptional rigidity. Certain models are equipped with a four-pull level pre-light structure, further enhancing the machine’s stability during operation. This high rigidity is crucial for ensuring precise metal shaping. Widely used in various metal-forming applications, the JH31 Series plays a key role in achieving both accuracy and efficiency in metal part production.

Key Features

Closed-Type Design

The JH31 Series features a closed-type design, offering a sturdy frame that ensures stability during operation. This stability is critical for precise metal forming. The closed frame enhances the machine’s strength, supporting accurate and reliable results. Additionally, certain models incorporate a four-pull level pre-light structure, which further increases rigidity. In summary, the closed-type design improves both the strength and precision of the machine.

Single Point Forging

A standout feature of the JH31 Series is its single point forging capability. In this process, force is applied at a single point to shape the metal, allowing for precise metal part formation. This method minimizes material waste and is both cost-effective and efficient, ensuring high-quality results. By utilizing single point forging, the machine consistently produces reliable and accurately shaped metal components.

High-Speed Operation

The JH31 Series operates at high speeds, making it ideal for mass production. This capability allows manufacturers to produce large quantities quickly and efficiently. The machine is equipped with a combination of PLC and pneumatic controls, ensuring smooth, rapid operation. It offers three stroke specifications—continuous stroke, single stroke, and micro-motion—providing flexibility for various production requirements. The die set height is adjusted mechanically and displayed digitally, streamlining die calibration. Overall, high-speed operation significantly enhances productivity in industrial settings.

Robust Construction and Durability

Built to endure, the JH31 Series boasts a robust construction that can withstand heavy use. Its high-quality materials ensure long-term durability, reducing the need for frequent repairs. The machine’s strong build allows it to maintain performance and efficiency over time, making it a dependable choice for demanding metal forming tasks.

Applications

Industries That Use This Machine

The JH31 Series is utilized across a wide range of industries. It excels in stamping and pressure setting of metal parts and is commonly used in the automotive and motorcycle manufacturing sectors. It is also a key tool in the production of daily hardware, instrumentation, and gas appliances. The versatility of the JH31 Series makes it indispensable across numerous industries, providing a reliable solution for diverse metal forming needs.

Types of Metal Forming It Supports

The JH31 Series supports a variety of metal forming processes, including punching, bending, and stamping. These capabilities enable the machine to create holes, shape metal into angles, and form metal into specific shapes—crucial operations in manufacturing. Its flexibility allows it to handle a wide array of tasks, making it a multifunctional tool in metal forming operations.

Operational Benefits

Efficiency in Metal Forming

The JH31 Series improves efficiency in metal forming by delivering fast and precise results. Its high-speed operation shortens production times, while its precise control minimizes errors, leading to smoother workflows and higher output. Efficient metal forming translates to time and resource savings, enabling companies to meet production targets more effectively.

Cost-Effectiveness in Large-Scale Production

The JH31 Series is a cost-effective choice for large-scale production. Its high-speed capabilities reduce labor costs, and its durability minimizes maintenance expenses. The machine’s consistency in producing high-quality results helps reduce material waste, while automated features—such as the feeding device and uncoiling leveling device—further save time and labor. With a compact structure and efficient layout, the machine also saves valuable production space, offering significant economic advantages for large operations.

Safety Features and Ergonomic Design

Safety is a top priority with the JH31 Series. Models such as the JH31-400/630/800 are equipped with hydraulic overload protection devices to prevent damage during overloading. The JH31-200-300 models feature a wedge-shaped iron die unlocking device for enhanced safety during operation. Photo-electric protection is also available for added security. The ergonomic design ensures that operators can work comfortably and safely. These safety features make the JH31 Series both user-friendly and reliable.

Maintenance & Care

Regular Maintenance Procedures

To ensure optimal performance, regular maintenance is essential. Operators should clean the machine after each use, lubricate moving parts to prevent wear, and inspect for any signs of damage or wear. Replacing worn parts promptly can help avoid more significant issues down the line. Adhering to a maintenance schedule extends the machine’s lifespan and ensures consistent, trouble-free operation.

Tips for Ensuring Long-Lasting Performance

For long-lasting performance, handle the machine with care and avoid overloading it. Always use high-quality materials in metal forming processes, and ensure that operators are properly trained to use the machine correctly. Regularly monitor the machine’s performance, address any issues promptly, and maintain a clean working environment. These practices will help ensure the machine’s durability and reliable operation.

Safety Checks and Inspection Routines

Safety checks are crucial to maintaining a safe working environment with the JH31 Series. Regularly inspect safety devices to ensure they are functioning correctly, check electrical components for faults, and ensure that all guards and protective covers are in place. Test the photo-electric protection systems periodically and conduct routine inspections to identify potential hazards. By addressing any safety concerns promptly, you can prevent accidents and maintain a secure operational environment.

Final Words

The JH31 Series Closed-Type Single Point Forge Press Machine is a reliable solution for metal forming. It boasts a robust closed design, single-point forging, high-speed performance, and durable construction, making it well-suited for a wide range of industries and metal-forming applications. This machine boosts efficiency and helps reduce production costs in large-scale operations. It also incorporates essential safety features and is simple to maintain. By selecting the JH31 Series, you elevate your metal forming processes with a dependable and efficient machine.